Fully Automatic Four-station Plastic Thermoforming Machine TTF-820AF

TTF series fully automatic four-station plastic thermoforming machine is our latest core product. The machine integrates forming, punching, cutting and stacking in one, and is a four-in-one machine. It has a wide range of uses and is suitable for large forming areas required by customers. It can produce plastic trays, containers, trays, clamshell cake boxes, lids, etc. The machine is fully driven by servo motors, with stable operation, low noise, high efficiency and high quality.

Feeding system

A servo-driven feeding system with guide rails transports plastic sheets automatically to the heating zone for stable, even entry. The process adjusts to sheet thickness and material properties to ensure optimal heating

Heating system

The heating system uses a German Elstein ceramic heater to quickly and evenly heat the sheet to the set temperature. The temperature controller monitors the heating zone and adjusts power output in real time to ensure an ideal softening state within the proper temperature range.

Forming system

The forming system (upper mold, lower mold, and vacuum/pressure device) quickly closes on the heated sheet, using vacuum or pressure to form the desired shape. Forming parameters like pressure and time are precisely set via the control system for different product needs.

Cutting system
Formed sheets are automatically fed to the cutting area, where high-speed tools or die-cutters accurately cut to preset size and shape. A waste recycling device can also be added to process scraps and minimize material waste.

Stacking system

Finished products are automatically sent to the stacking area, where they are stacked and sorted by preset quantity, then neatly placed on the output table for packaging or transport.

control system

The intelligent console interface has storage function. All parameters can be saved in the device to facilitate next operation.

Fully Automatic Four-station Plastic Thermoforming Machine parameters 

Advantages of Fully Automatic Four-station Plastic Thermoforming Machine

• Multi-station synchronous operation: Four-station design enables simultaneous heating, forming, cutting, and stacking, greatly shortening the production cycle-ideal for large-scale assembly lines.
• Precise Control：Intelligent PLC control system with high-precision sensors and HMI. Temperature control error <1°C. Operators can easily set and monitor parameters (temperature, pressure, forming time, feeding speed, etc.) via touchscreen. Fault diagnosis and alarm functions prompt timely handling of abnormalities, ensuring consistent quality across batches.
• Multi-material compatibility: Works with PP, PS, PET, PVC, and more, producing various thicknesses and sizes.
• Sturdy and durable: Four-column structure at each station, precision-processed for excellent durability and wear resistance, ensuring long-term safe and stable operation.
• Automatic maintenance system: Equipped with automatic lubrication and fault self-diagnostics to extend service life, reduce downtime, and lower maintenance costs.
• High-efficiency heating system: Energy-saving heating technology reduces energy consumption, operating costs, and environmental impact.
• Low-noise operation: Noise control designed to meet environmental standards, providing a quieter working environment.

Typical application of Four-station Plastic Thermoforming Machine

1. Food packaging industry: Produces disposable tableware, food trays, fresh-keeping boxes, etc.
2. Medical device industry: Used in the manufacture of medical trays, test kits, disposable syringe packaging, etc.,
3. Electronic product field: Manufacturing electronic product housings, packaging boxes, anti-static trays, etc.,
4. Daily consumer goods: Manufactures a variety of daily necessities, toys, stationery, plastic containers, etc.,