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Flip Mold Plastic Thermoforming Cup Machine

Flip Mold Plastic Thermoforming Cup Machine


Model: TFC-730
Mould Size (Max.): 730×320mm
Forming Depth (Max.): 180mm
Sheet width (Max.): 510-760mm
No-load Speed: 48 Cycles/Min
Main Motor Power: 11.8KW
Heating power: 150.2KW
Dimension: L11000*W2900*H3500mm
Suitable Sheet Material:PP / PET / PVC / PS / HIPS / GPPS / Biodegradable Materials
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Product Introduction

 

The TFC-730 Flip Mold Plastic Thermoforming Cup Machine is an automated machine that uses molds to form plastic cups. It is equipped with a servo motor to drive mold opening and closing, as well as a heater to heat the plastic for easier forming. It is used to produce plastic cup products in various specifications, including PP, PS, PET, HIPS, PE, and PLA. The machine also features an impressive sheet thickness control capability ranging from 0.3 to 2.0 millimeters.

The complete process flow of the TFC-730 Flip Mold Plastic Thermoforming Cup Machine includes: Preheating - placing the plastic sheet into the oven to preheat it, making it soft and easy to form. Forming - placing the softened plastic sheet onto the mold and forming it into the desired shape by applying vacuum or pressure. Cooling - cooling and setting the formed product. Trimming - trimming excess plastic material from the product, and other steps.

Parameters of  Flip Mold Plastic Thermoforming Cup Machine

Model

TFC-730

Mould Size (Max.)

730*320mm

Sheet width

510~760mm

Max. Forming Depth

180mm

Max. Forming Speed

16-42times/min

Sheet Thickness

0.3-2.0mm

Suitable Sheet Width

510-760mm

Suitable Sheet

PP, PS, HIPS, PET, PVC, PLA etc.

Air Pressure

0.6-0.8mpa

Air Consumption

4-5m³/min

Water Consumption

15.6m³/h

Rated Power

188.5Kw

Heating Power

151.7Kw

Power Supply

AC 380V,50Hz, Three-phase, Four-wire

Dimension

L10700*W3000*H3215mm

Weight

About 15T

Advantages of the TFC-730 Flip Mold Plastic Thermoforming Cup Machine

  1. High-Precision Control: The servo-driven plastic cup making machine excels at achieving high-precision control throughout the cup forming process. The servo system enables fine adjustments to positioning and movement, ensuring consistency and accuracy in the thermoformed products.
  2. High Speed and Dynamic Response: One of its notable advantages lies in the high speed and dynamic response of the servo system. This allows for quick adjustments and changeovers, contributing to higher production speed and efficiency.
  3. Energy Efficiency: The servo-driven plastic cup making machine offers energy efficiency because it consumes power only when adjustments are needed. This stands in sharp contrast to the continuous power consumption of traditional hydraulic systems, resulting in overall energy savings.
  4. Versatility and Flexibility: The versatility and flexibility of the servo system allow for easy adjustments, enabling the servo-driven cup making machine to adapt to a wide range of production requirements. This flexibility is particularly beneficial for industries where product specifications vary.
  5. Low Noise Levels: Compared to its conventional counterparts, the servo-driven disposable plastic cup making machine operates with lower noise levels. This contributes to a quieter working environment and enhances the overall workplace experience.

 

Feeding Device

 

Feeding sheet automatically, and can reduce the load of conveying servo motor works;

Feeding device
Sheet Conveying

Sheet Conveying

 

Feed using servo motor drive sprocket drive, feed precision is high, start and stop response is fast;

Heating Device

 

Heater (electric furnace) length 2500mm, using German heater, upper heating 39zones, lower heating 13 zones, a total of 42 zones (attached picture) automatic temperature control adjustment, 
Infrared detection sheet vertical alarm, to avoid the electric furnace temperature is too high, sheet heating melt into the electric furnace;

Heating device
 
Operation Screen

Operation Screen

 

The entire system utilizes a B&R central controller (with Chinese and English programming) and a human-machine interface. It boasts a high degree of integration, precise control, and ease of operation.

Mould Part

 

The upper mold table is designed with lifting function, and adopts motor sprocket drive, which is convenient for lifting and adjusting. with a maximum adjustment range of ±5mm;
The stretching adopts servo motor driven high-precision ball screw transmission; the stretching length can be directly set; the stretching length positioning is accurate;

Mould part
 
Cup Conveyor Belt

Cup Conveyor Belt

 

The cup conveyor belt is driven by a servo motor to rise and fall, and the cups are received according to the number of rows of formed products.

Waste Recycling

 

The waste materials cut after product production are rolled into waste rolls by the waste recycling structure driven by the servo motor in a counterclockwise rotation. They can be crushed into plastic particles by the online crusher and reused.

Waste Recycling

 

 

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