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Plastic Pp Thermoforming Machine

Plastic Pp Thermoforming Machine

TTF-520AF series thermoforming machine integrates mechanical, electrical and pneumatic components. The whole system is controlled by micro PLC, operated by human-machine interface, and can work by itself. It integrates feeding, heating, forming, punching, cutting, stacking, and waste recycling. All-in-one process plastic processing equipment.
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Product Introduction



Introduce:

TTF-520AF series thermoforming machine integrates mechanical, electrical and pneumatic components. The whole system is controlled by micro PLC, operated by human-machine interface, and can work by itself. It integrates feeding, heating, forming, punching, cutting, stacking, and waste recycling. All-in-one process plastic processing equipment.

Application areas:

It is used to form plastic sheets such as PP PS HIPS PVC PET, etc. It can be widely used in the production of various plastic boxes, containers and other plastic products, such as ice cream cups, milk cups, chocolates, packaging boxes, candy boxes, fast food boxes, food boxes, etc.


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Coffee Cup Lid

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Quail Egg Tray

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Plastic Crisper

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Cake Box


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Cosmetic Tray

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Egg Tray

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Sauce Container

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Takeaway Box

Product Details

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Sheet Feeding

  • Square steel structure--good material, more stable;

  • Loading automatically, save human resources, just need one worker to operation, it is efficient and convenient;

  • Feeding sheet automatically can reduce the load of conveying  servo motor;

  • Double stations for sheet roll, the max. Sheet roll diameter can reach 900mm.

  •      The optoelectronic switch can control the feeding motor on and off to control the sheet feeding speed.

Sheet Conveying

  • Conveying part adopts aluminium rail which has cooling water inside, to improve the sheet cooling efficiency;

  • #65 Mn chain with tooth, very hard, high resilience & heat resistance;

  • The width of the rail can be adjusted by itself automatically from 250mm-720mm. (Differs by different mould);

  •       The sheet conveying is driven by servo motor, makes the more accurate and higher efficiency.

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Heating Part

  • Adopt Elstein heating tiles with vacuum insulation cotton by the way of far-infrared heating which can improve the thermal conversion efficiency and save more energy. (shorten the warm-up time of the machine by about 50%, save the energy by more than 30%.);

  • Adopt rapid reaction and effective temperature control module to ensure the sheet heated evenly and improve the production speed.

Forming-punching-cutting-stacking station

  • The machine bottom frame adopts 200*200mm square steel frame;

  • The stations adopt the four-pillars (40Cr steel) structure for supporting,

  • Each station has four buffer cylinders to reduce the vibration of the clamping.

  • Unibody construction of mould plates (QT-600 steel) is manufactured under the craft by high precision CNC milling machine.

  • All four points above mentioned, improving the running stability of the machine. Especially, the coins can keep upright, while machine reaches its max. dry cycles -- 70 times per minute.

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Micro parallelism misalignment

  • The parallelism misalignment between guide plate is less than 0.05mm, and for mould, less than 0.03mm, much lower than the industry average level;

  • The micro parallelism misalignment makes finished products size more accurate, and the bottom more uniform;

  • Symmetrical swing connection mechanism ensure the parallelism of machine running, avoid four pillars transverse abrasion;

  • All above mentioned avoid the uneven extrusion of mould, punching needle, cutting knife and four pillars while working station clamping which can reduce machine abrasion and prolong service life and get perfect finished products.

Full servo motor drive

  • We use full servo motor drive on important parts (conveying, forming, cutting etc.) of machine, to ensure perfect products and machine long life span. Each servo motor has overload protection for machines overworking.

  • Advantages:

    A. Super precision

    B. Low noisy

    C. Large torque

    D. High efficiency

    E. High speed.

  • The power, position, quantity of servo motor on machine are seen as following sheet

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Four stacking solutions

  • Our machine has four stacking solutions:

    a. push up and then push horizontally

    b. push up and then pick up 

    c. push the products up and rotate and then push horizontally;

    d. Push down

  • d solution is standard, a,b,c solutions are optional. Different stacking solutions can meet the needs of different product shapes, stacking methods and forming speed(It should adopt  push up solutions when the forming speed is more than 30 cycles/min, and can adopt all above  listed solutions when the speed less than 30 cycles/min).



















Advantage

  • We are manufacturer with production experience for more than 20 years

  • We own CE certificates

  • We accept OEM and ODM

  • Our salesman is with rich experience in foreign trade and efficient work efficiency

  • High-quality after-sales service to solve all your doubts

Notice:

Guarantee Time: 18 months calculated from the date of shipment from Taizhou port.

During guarantee period, except the artificial factor, the parts are free to maintenance, 

beyond the guarantee time, the buyer nees to pay the accessories charge and the transportation charge.

 

Installation:

If the Buyer requires the seller to send a technician to install, test and maintain

the machines, the buyer need to pay all related costs, including visa charge, double-way tickets, hotel, meals,  and salary( 100USD/Man/day .

Cost for installation & training: after finish the installation and adjustment will

pay the money according to the actual cost . 


Technical Parameters
Station
Four stations
Three station
Four stations
Three station
Model
TTF-700AF
TTF-700A
TTF-520AF
TTF-520A
Forming Area
700mm x 600 mm
520mm x 400 mm
Forming Depth (Max.)
135mm
110mm
Sheet thickness
0.2-2.0mm
Forming Speed (Max.)
30times/min
Air pressure
0.6-0.8mpa
Air consumption
3.6 m³/min
3.0 m³/min
Water consumption
0.7 m³/h
Sheet width (Max.)
730mm
570mm
Suitable Sheet
PP, PS, HIPS, PET, PVC, PLA etc.
Power supply
AC 380V, 50Hz, Three-phase, Four-wire
Used power
105Kw
95Kw
55Kw
50Kw
Rated power
210Kw
190kw
110Kw
100Kw
Heating power
118Kw
75Kw
Procedure
Forming-punching-cutting-stacking
Forming-cutting-stacking
Forming-punching-cutting-stacking
Forming-cutting-stacking
Dimension
L13000*W4700*H2750mm
L11500*W4700*H2750mm
L11000*W4600*H2700mm
L9700*W4600*H2700mm
Weight
About 25.0T
About 19.0T
About 11.0T
About 9.0T


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